Mazda K engine

Mazda K engine

Manufacturer	Mazda
Production	1992–2002
Successor	Mazda AJ engine

The Mazda K-series automobile engine is a short stroke, 60° V6 24-valve with belt-driven DOHC and aluminum-alloy cylinder heads and block. Their displacements range from a tiny 1.8 L to 2.5 L. They all use a 27-degree DOHC valvetrain with directly actuated hydraulic (HLA) bucket lifters. The K-series also feature a highly-rigid, all-aluminum split-crankcase engine block design with 4 & 6 bolts for each main journal, internally balanced forged crankshaft with long, lightweight forged carbon steel connecting rods. They were designed to be as compact as possible for short-hood front-wheel drive applications.

A unique innovation of the K-series is the introduction of Variable Resonance Induction System (VRIS). Based on the Helmholtz resonance principle, the intake manifold is equipped with 3 chambers tuned to a specific resonant frequency. The computer dynamically switches between each resonant chamber to achieve the appropriate resonant frequency for the engine's RPM. This effect optimizes volumetric efficiency over a given RPM range to provide maximum torque over the entire RPM range. VRIS is used on the K8, KF, and KL but nearly all modern V6 engines are now using this technology.

The K-series all have a 7,000 RPM redline with 7500 RPM limiter, which given the engine design is conservative. The KJ-ZEM Miller cycle engine had a 6,000 rpm redline, but was only available with an automatic transmission.

The Mazda K-series was conceptualized and co-developed with Suzuki in which Mazda handled the bulk of the engineering with valuable input from Porsche^{[citation needed]} . The early 2.0 L Suzuki H20A and Mazda KF share the same bore, stroke and displacement but the similarities end there. The Suzuki uses a timing chain, configured for RWD and as a result is physically larger. Suzuki focused on building ever-larger torque-producing engines for their SUV lineup, while Mazda focused on high-technology and power output. The Suzuki and Mazda engines do not share any components at all.

K8

The 1.8 L (1845 cc) K8 is among the smallest production V6 engines ever; and also the first K-series engine to be used in a Mazda car (in the Mazda MX-3). It was a DOHC 4-valve design with VRIS and a 75 mm (3.0 in) bore and 69.6 mm stroke. It produced 130 hp (97 kW) in US trim (sometimes referred to as "K8-DE"), and 135 hp (101 kW) in Japanese trim (the "K8-ZE") on introduction in 1991 and 144 hp (108 kW) and 115 ft·lbf (157 Nm) at its best.

Applications:

• Mazda MX-3
• Eunos 500

KF

• 2.0 L KF - 1995 cc (78x69.6 mm) - The 2.0 L KF engine was available in various states of tune. The KF-DE produced 140 hp (100 kW) and 132 ft·lbf (179 N·m) and later on 144 hp (107 kW) and 132 ft·lbf (179 N·m). The JDM version KF-ZE engine produced 160 hp (120 kW) and 132 ft·lbf (179 N·m). The Lantis Type R variant produced 170 hp (130 kW) and 140 ft·lbf (190 N·m).

Applications:

• 1991-1997 Mazda Mx-6
• 1992-1993 Eunos 500, 160 hp 180 N·m (133 lb·ft)
• 1993-2002 Eunos 800
• 1992-1998 Efini MS-8
• 1993-1999 Xedos 6
• 1993-2002 Xedos 9
• 1993-1996 Mazda Lantis
• 1994-1996 Mazda 323f V6 GLX
• 1996-1998 Mazda 323f ZXi

KJ-ZEM

The 2.3 L (80.30 mm bore 74.20 mm stroke, 2255 cc) KJ-ZEM is one of Mazda's most technologically advanced engines. It employs the "Miller cycle" which uses a supercharger to increase compression efficiency by decreasing the compression losses (i.e., flywheel energy used to compress the intake charge in the cylinder); and thereby increasing the net power output of the four-stroke cycle. It was used in the T-platform cars. The supercharger used is the twin-screw type with electronic boost control. Power output was 217 hp (162 kW) and 210 ft·lbf (280 N·m). The KJ-ZEM was on the Ward's 10 Best Engines list for 1995 through 1998.

Applications:

• Mazda Millenia
• Eunos 800
• Mazda Xedos 9

KL

The 2.5 L (2497 cc) KL family uses an 84.5 mm bore and 74.2 mm stroke. It includes the Japan-only KL-ZE, which produced 199 hp (149 kW) and 165 ft·lbf (224 Nm). Another variant, the KL-DE (also known as the KL-03 outside the USA, and fitted to 2.5 litre Ford Probes) was the worldwide version, with 164-174 hp in various applications. In 1998 a revised version of the KL known as the KL-G4 was used in the 626. It featured solid lifters, a cast crankshaft to reduce rotating mass and a reworked intake system. The distributor was replaced with a Ford EDIS coil-pack ignition.

Mazda introduced a key technology with these engines, known as the Variable Resonance Induction System (VRIS). A series of two butterfly valves coupled with electronically controlled actuators varied the volume and length of a resonant chamber attached to the intake manifold, producing 4 resonant frequencies. The valves actuate at particular engine frequencies (i.e. RPMs) to produce optimal torque/horsepower output at any given engine speed.

Applications:

• KL-DE
  • 1993-1997 Mazda MX-6 GT (E and J spec)
  • 1993-1997 Mazda MX-6 LS (A spec)
  • 1993-1997 Ford Probe GT
  • 1992-1995 Ford Telstar TX5 Ghia, TX5 Ghia 4ws
  • 1993-1997 Mazda 626 ES, LX (after 1994)
  • 1995-2002 Mazda Millenia L
• KL-ZE
  • 1997 Mazda Capella Wagon
  • 1993+ Mazda 626 Jspec Sedan
  • 1993+ Mazda MX-6 Jspec
  • 1993+ Mazda MS-8 (Japan)
  • 1993+ Mazda Eunos 600/800 (Japan)
• KL-G4
  • 1998-2002 Mazda 626 ES, LX

External links

• Mazda New Lightweight and Compact V6 Engines SAE article 920677
• [1] MX6.com Forums
• [2] ProbeTalk Forums
• [3] Ford Probe Drivers [PL Owners]
• MX6OC UK MX6 Owners Club
• [4] Your complete source on the Mazda MX-3
• uk-mx3.com - UK Mazda MX-3 Community.
• [5]
• [6] www.mx6.de German / Austrian Forum
• Comparitive information on various K-Series engines
• [7] UK Probe Owners Club
• [8] Suppliers of Parts for Ford Probe and Mazda cars with K series engines.
• [9] Club del Probe MX-6 Mexico Forum