Mazda B engine

B Series

Manufacturer	Mazda

The Mazda B-series engine is a small-sized, iron-block, inline four cylinder with belt-driven SOHC and DOHC valvetrain ranging in displacement from 1.1L to 1.8L. It was used from front-wheel drive economy applications to the turbocharged full-time 4WD 323 GTX and rear-wheel drive Miata as well as numerous other models. The Mazda B-series is a "non-interference" design, meaning that breakage of its timing belt does not result in damage to valves or pistons, because the opening of the valves, the depth of the combustion chamber and (in some variants) the shaping of the piston crown allow sufficient clearance for the open valves in any possible piston position.

B1

1.1 L (1,138 cc) B1 - (68.0x78.4 mm) - came only as a SOHC 8-valve. It was available in the 1987-1989 Mazda 121 and later model Kia Pride in European and Asian markets. A fuel injected variant was used in select European market 1991-1995 Mazda 121s

BJ

The 1.3 L (1,290 cc) BJ engine (78.0x67.5 mm) was a DOHC 16-valve engine, used only in the Japanese market Ford Festiva GT-X and GT-A (1989.03-1993.01, GT-A from March 1991). It developed 88 PS (65 kW) at 7,000 rpm and was equipped with Mazda's "EGi" single-point fuel injection. It was a short-stroke version of the B5/B6 engines.^[1]

B3

Mazda B3E

1.3 L (1,324 cc) B3 – (71.0×83.6 mm). It was available in SOHC and DOHC variants and was found in the Kia-built 1988–1993 Ford Festiva, the 1987–1989 Mazda Familia and its derivatives, as well as the Mazda 121 (also known as Autozam Revue) (54 hp and 72 hp version), and the 1987–1989 Ford Laser, and 1994–1997 Ford Aspire. Later variants were used in the Mazda Demio microcar as late as 1999.

Horsepower: Fuel injected 63 hp (47 kW) @ 5000 rpm torque: 73 ft·lbf (99 N·m) @ 3000 rpm carburated 58 hp (43 kW)

Later versions (Mazda 323 91-98 etc.) produced 73 hp (54 kW) at 5,500 rpm, and 80 ft·lbf (110 N·m) of torque at 4,000 rpm^[2]

• 1988–1993 Ford Festiva/Mazda 121
• 1985– Kia Pride
• Autozam Revue/Mazda 121
• 1986-1989 Mazda Familia/323
• 1995-1999 Mazda Demio
• 1994-1997 Ford Aspire/Kia Avella
• 1987-1989 Ford Laser
• 1991-1993 Sao Penza

B5

		Power			Torque				Norm	Fuel system	Fitment	Markets
		PS	kW	at rpm	kgm	Nm	lbft	at rpm
8V SOHC	B5	76	56	6,000	11.4	112	82	3,500	JIS net	carb	1987-1989 Familia BF/Ford Laser KE,[3] 1987-1994 Familia BF Wagon,[4] 1988.07-1989.02 Mazda Étude[5]	JDM, NZ
		73	54	5,700	11.4	112	82	3,200	ECE		Familia BF Wagon[4]	EU
		82	60	5,500	12.2	120	88	2,500			Timor S515	RI
		88	65	5,000	13.8	135	100	4,000	DIN	EGI	1992-1997 2nd gen. Ford Festiva	Aus
16V SOHC	B5-M	91	67	6,500	12.4	122	90	4,000	JIS net	carb	1989.02-1991.01 Familia BG,[6][7] 1989-1994 Ford Laser KF/KH[3]	JDM, NZ
	B5-MI	88	65	6,500	12.0	118	87	4,000	JIS net	EGI-S	1991-1998 Autozam Revue[8]	JDM
		94	69	6,500	12.5	123	90	4,000	JIS net		1990.02-1994.06 Familia BG[4][7]	JDM
	B5-ME	80	59	5,500	12.2	120	88	2,500	ECE	EFI	1992-1997 Kia Sephia[9]	EU
		88	65	5,500	13.5	132	98	2,500	JIS net KS		1992-1994 Kia Sephia[10]	RoK, others
		92	68
		100	74	6,300	12.1	119	88	5,000	JIS net KS		1993-2000 Ford Festiva/Kia Avella[10]	JDM, RoK, others
		100	74	6,000	13.0	127	94	4,500	JIS net		1996-2002 Demio[11]/Ford Festiva Mini Wagon	JDM
16V DOHC	B5-DE	105	77	5,500	15.0	147	108	4,000	KS	EFI	1992-1997 Kia Sephia, Timor S515i DOHC	RoK, RI, others
		110	81	6,500	12.9	127	93	5,500	JIS net		1989-1994 Familia BG and Astina,[6] 1989-1994 Ford Laser KF/KH[3]	JDM

8-valve

1.5 L (1,498 cc) B5 - (78.0x78.4 mm) - The SOHC 8-valve B5 upped the displacement to 1.5 L and was found in the 1987-1989 Mazda Familia, the 1987-1989 Ford Laser. It was also fitted to the Mazda Étude coupé and fifth generation BF-series Familia Wagon, as it continued in production until 1994 along the new BG. Dog

16-valve SOHC

There was also a 16-valve, SOHC B5-MI version of the B5, usually fitted with single-point fuel injection ("EGi"). This engine was mainly used in the Japanese domestic market. The B5-ME, equipped with electronic fuel injection, was used by Kia for several of their cars as well as in the Mazda Demio.

16-valve DOHC

1.5 L (1,498 cc) B5D - (78.0x78.4 mm) - A Japanese-only variant of the B5 with fuel injection and revised head/intake system. Found in the 1989-1994 BG Familia and Ford Laser S. Power output is 120 PS (88 kW) at 6,500 rpm and 13.5 kg·m (132 N·m; 98 lb·ft) at 5,500 rpm.^[4] The Timor S515i also used a B5D, with 110 PS at 5,500 rpm and 145 Nm at 4,400 rpm without variable valve timing and with a 9.2:1 compression ratio. The B5D was also found in the Autozam AZ-3, a Japanese market version of the Mazda MX-3, where it produced 120 PS (88 kW).

• Later Familia 'Interplay X' versions (1994 on) have a B5-ZE engine which produces 125 PS (92 kW) at 7,000 rpm and 13.2 kg·m (129 N·m; 95 lb·ft) at 6,000 rpm^[12] This was also installed in the Japanese market "Ford Laser"-badged versions of the Familia.

B6

1.6 L (1,597 cc) B6 — (78.0x83.6 mm) — This was a bored-out version of the B3. The 8-valve SOHC B6 was found in the 1985-1989 and 1990-1994 Mazda 323, the 1987-1990 Mercury Tracer, the 1992 Mazda MX-3, and the 1985-1990 Ford Laser.

In Japan, the United Kingdom, and Australia a fuel-injected version called the B6F was available. Kia's version of the B6 had a marginally shorter stroke (at 83.4 mm), for a total displacement of 1,594 cc. This engine was used in the Rio, Sephia II, and Shuma.^[13]

B6-2E

1.6 L (1,597 cc) B6-2E - (78.0x83.6 mm), also known as B6-ME - This was a variant of the B6-E with a SOHC 16-valve cylinder head. It is found in the 1992-1994 California-spec Mazda 323 and 1991-1994 Mazda MX-3. The B6-ME produced 88 hp (66 kW) and 96 ft·lbf (130 N·m). A carburetted version was used in 4WD versions of Japanese market BG Familias, where it produced 91 PS (67 kW) at 6,500 rpm and 13.0 kg·m (127 N·m; 94 lb·ft) at 3,000 rpm.^[4]

B6T

1.6 L (1,597 cc) B6T - (78.0x83.6 mm) - The ubiquitous turbocharged, fuel-injected and intercooled 16-valve DOHC B6, released in 1985 and used in numerous models worldwide including the 1985-1989 Mazda Familia BFMR/BFMP (turbo), 1985-1989 Ford Laser TX3 turbo, and 1991-1994 Mercury Capri XR2. This engine was most commonly found mated to a 4WD drivetrain although FWD models were also available.

Power and torque outputs varied across markets due to emission and fuel standards. The B6T available in North America came with 132 hp (98 kW) and 136 lb·ft (184 N·m). The Japanese version was slightly more powerful, producing 140 PS (103 kW) and 19.0 kg·m (186 N·m) due to better intake manifold design and its ability to run 100 octane fuel. For the special rally homologation BFMR Familia GT-Ae model released in 1987, power and torque were raised to 150 PS (110 kW) and 20.0 kg·m (196 N·m) respectively through the use of a slightly different turbocharger; engine internals remained otherwise identical.

B6D

Mazda B6D, 3rd generation

1.6 L (1,597 cc) B6D - (78.0x83.6 mm) - The same strengthened and fuel-injected 16-valve DOHC B6 but with higher compression, no turbo, and the first Mazda engine to feature VICS (Variable Inertia Charge System). Most commonly found in the 1985-1988 Japanese market Familias, Études and Lasers, this engine was updated in 1989 with revised compression, heads and intake system (in a similar vein to the B5 DOHC) for the 1989-1991 Familia and Laser, then further refined for the 1991-1994 Mercury Capri and 1994 to 1996, second Generation Mazda MX-3 RS. The third generation B6D features an alloy cam cover, a VLIM (VICS) intake, had a 9:1 compression ratio and produced 107 hp (79 kW).

B6ZE(RS)

1.6 L (1,597 cc) B6ZE(RS) - (78x83.6 mm) - Developed for the Mazda Miata (1989–93). The engine uses a DOHC 16-valve alloy head with a lightened crankshaft and flywheel to allow a 7,200 rpm redline. An aluminum sump with cooling fins is an unusual feature of this engine. The Japanese version of the engine had a 9.4:1 compression ratio and produced 120 hp (90 kW) and 100 ft·lbf (136 N·m).

B8

The 1.8 L (1,839 cc) B8 is not just a bored and stroked B6. Rather, it uses a new block with widened cylinder spacing. The bore is 83 mm and the stroke is 85 mm. This SOHC engine was used in various Australian Mazda 323s, the American 1990-1994 Mazda Protege, and in Canadian variants of the 323 hatchback. It came with 4 valves per cylinder (B8-ME). It features hydraulic lash adjusters, a belt-driven cam, an 8.9:1 compression ratio, a 6,000 rpm redline, and multi-port fuel injection. Power outputs are:

• 103 hp (77 kW), 111 lb-ft (U.S./Canadian market)^[4]
• 106 PS (78 kW) at 5,300 rpm, 151 N·m (111 lb·ft) at 4,000 rpm (European markets)^[4]

^[14]

BP

The 1.8 L (1,839 cc) BP is a dual-overhead variant of the B8. It was first found in the 1989 Mazda Familia and American-market 1990 Mazda Protege LX. This engine was dubbed BP-ZE and featured a forged crankshaft, piston oil squirters, a structural aluminum oil pan with cooling fins, a 7,000 rpm redline, and the Variable Inertia Charging System (VICS). This particular variant can be found in the following vehicles:

• 1989-1994 Mazda Familia GT (European & Australian Market)
• 1989-1994 Ford Laser TX3 (Australian Market)
• 1990-1994 Mazda Protege LX (with VICS)
• 1995-1998 Mazda Protege ES (Australian Market: 1994-1998 323 Protege SE)
• 1990 Mazda Infini
• 1990-1991 and 1993 Mazda Protege GT (Canadian Market)
• 1990-1993 Mazda 323 (European Market)
• 1991-1996 Ford Escort GT and LX-E
• 1991-1996 Mercury Tracer LTS
• 1995-1997 Kia Sephia RS, LS, GS
• 1994-1998 Mazda Familia (Japanese Market)
• 1994-1997 Mazda MX-5/Miata (did not have VICS until 1999)

There is also a non-performance SOHC version that is most easily recognized by its black stamped-steel oil pan. It also features a cast crankshaft, no oil squirters, a plastic oil pickup tube and less aggressive camshafts. It is found in the 1995-1998 Mazda Protege ES.

BPT

Mazda BPT - Turbocharged 1.8L

The BPT is a turbocharged and intercooled variant of the BP. It produced 180 PS (132 kW) at 6,000 rpm and 24.2 kg·m (237 N·m; 175 lb·ft) of torque at 4,000 rpm in JDM-spec. 95 octane rated European models only claimed 166 PS (122 kW) at 5,500 rpm and 219 N·m (162 lb·ft) at 3,000 rpm.^[4]

It featured an IHI RHB5 VJ20 turbocharger, sidemount intercooler, 330 cc blacktop injectors (high impedance). The standard BPT ecu had a boost cut at 14.7psi (calculated based on the air flow). The BPT versions of the Familia and Laser were only available in 4WD models, and featured an open front differential along with viscous LSD centre and rear differentials. This engine is rumoured to have been installed in some Mazda MX-5 Miata models. Applications:

• 1989-1994 Mazda Familia GT-X (Japan)
• 1989-1994 Ford Laser TX3 turbo (Australia)
• Ford Laser GT-X

BPD

The mazda BPD engine (also commonly referred to as a BP2) was a revamp of the original BP engine (sometimes called BP1 for clarity's sake). It featured a larger crank nose, larger piston oil squirters, a main bearing support plate, better flowing inlet and exhaust ports. This was also the base engine for the Mazda Familia GT-R and GT-Ae. It is commonly known as the 'big turbo' variant as it utilised a much larger IHI RHF6CB watercooled turbocharger(vj23). The BPD was used as the basis for the engine, with changes such as sodium filled exhaust valves, larger (and front mounted) intercooler, larger (440 cc) low impedance fuel injectors and stronger engine internals helping to up the performance of the engine to produce 209 hp (156 kW) and 184 ft·lbf (255 N·m).The VICS system of the N/A BP has been removed, as well as the boost cut from the ecu. This engine was designed to power Mazda to a world rally championship win, and was thus used in the limited production Mazda Familia GT-R (2,200 built) and GTAe (300 built).

BP-4W

The 1999 Miata uses a modified BP, the BP-4W, which replaces the old Hall Effect dual Cam Angle Sensor unit mounted at the back of the exhaust cam with two separate Hall Effect units at the front - one on the intake cam gear and one mounted on the oil pump, to the side of the crankshaft pulley. It also has an improved intake system (a better flowing cylinder head because of the angle of the intake ports being changed). There was also a switch from the earlier problematic hydralic lifters to solid lifters. The United States 2004-2005 Mazdaspeed MX-5 turbo is based on this engine rather than the newer BP-Z3 and produces 178 hp (133 kW) and 166 ft·lbf (225 N·m) with slightly-reduced compression. The Mazdaspeed turbo engine has no VICS, but does have VTCS which is often mistaken to be related to VICS.

Applications:

• 1999-2000 Mazda MX-5/Miata
• 2004-2005 Mazdaspeed MX-5 (turbo)

BP-Z3

In 2001, Mazda introduced the still 1.8 L (1,839 cc) BP-Z3 (also called BP-VE) variant of the BP engine. It features S-VT variable valve timing on the intake side, no more VICS, but there is Variable Tumble Control System (VTCS)in the BP-Z3. A similar looking but effectively very different set of valves that restrict the intake on cold start for emissions purposes, rather than the torque enhancing set of partial butterflies that increase velocity that are used in VICS. This was found in the 2001+ Miata. The Z family is an evolution of this engine.

In Australia, a turbocharged version of this engine produced 210 hp (157 kW) and 206 ft·lbf (280 N·m) in the Mazda MX-5 SP. The United States 2004-2005 Mazdaspeed MX-5 turbo is a BP-4W, not a BP-Z3.

Applications:

• 2001-2005 Mazda MX-5/Miata
• Mazda MX-5 SP (Australian turbo)

See also

• Mazda engines

References, links

1. ^ "Goo-net Catalog: Ford Festiva GT-A". Goo-net. http://www.goo-net.com/catalog/FORD_JAPAN/FESTIVA/3500640/index.html. Retrieved 2011-02-15. 
2. ^ Mazda 323 spec "1998 Mazda 323 1.3 LX technical specifications". Carfolio.com. http://www.carfolio.com/specifications/models/car/?car=84040 Mazda 323 spec. Retrieved 2011-02-14. 
3. ^ ^{a b c} Wong, Edward (June 2005). "Ford Laser Engine Guide (NZ and Japan)". TX3.nz.com. http://www.tx3nz.com/articles/engine-guide.htm. Retrieved 2011-02-15. 
4. ^ ^{a b c d e f g h} Büschi, Hans-Ulrich, ed (March 1991) (in German/French). Automobil Revue 1991. 86. Berne, Switzerland: Hallwag AG. pp. 380–381. ISBN 3-444-00514-8. 
5. ^ Mastrostefano, Raffaele, ed (1990) (in Italian). Quattroruote: Tutte le Auto del Mondo 1990. Milano: Editoriale Domus S.p.A. pp. 471–472. 
6. ^ ^{a b} Tutte le Auto del Mondo 1990, pp. 458-460
7. ^ ^{a b} "Mazda Familia catalog". Goo Auto Inc.. http://exchange.goo-net.com/catalog/MAZDA__FAMILIA/. Retrieved 2011-02-18. 
8. ^ Automobil Revue 1991, p. 379
9. ^ Büschi, Hans-Ulrich, ed (March 6, 1997) (in German/French). Automobil Revue 1997. 92. Berne, Switzerland: Hallwag AG. p. 317. ISBN 3-444-10479-0. 
10. ^ ^{a b} Büschi, Hans-Ulrich, ed (March 10, 1994) (in German/French). Automobil Revue 1994. 89. Berne, Switzerland: Hallwag AG. pp. 324–325. ISBN 3-444-00584-9. 
11. ^ Automobil Revue 1997, p. 349
12. ^ "1994 Mazda Familia: Interplay X". auto.vl.ru. http://english.auto.vl.ru/catalog/mazda/familia/1994_6/14895/. Retrieved 2011-02-14. 
13. ^ Nötzli, Max, ed (March 7, 2002) (in German/French). Automobil Revue 2002. 97. Berne, Switzerland: Büchler Grafino AG. p. 337. ISBN 3-905-386-02-x. 
14. ^ Edwin Man. "Protegé FAQ". Protegefaq.net. http://protegefaq.net/. Retrieved 2011-09-27. 

• 1981-1994 Ford Laser engine guide (applies to Mazda Familia as well)