Rotary evaporator

Infobox Laboratory equipment
name = Rotary evaporator

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caption = A Büchi Rotavapor R-200 with "V" assembly (vertical water condenser). This modern style instrument features a digital heating bath and a motorised lifting jack. The evaporation flask has been detached.
acronym =
other_names = Rotavap
uses = Solvent evaporation
inventor = Lyman C. Craig
manufacturer =
model =
related =A rotary evaporator (or rotavap) is a device used in chemical laboratories for the efficient and gentle removal of solvents from samples by evaporation. When referenced in the chemistry research literature, description of the use of this technique and equipment may include the phrase "rotary evaporator", though use is often rather signaled by other language (e.g., "the sample was evaporated under reduced pressure").

A simple rotary evaporator system was invented by Lyman C. Craig. [cite journal | title = Versatile laboratory concentration device | journal = Anal. Chem. | volume = 22 | year = 1950 | doi = 10.1021/ac60047a601 | author = Craig, L. C., Gregory, J. D., and Hausmann, W. | pages = 1462] It was first commercialized by the Swiss company Büchi in 1957, [cite web | url = http://www.buchi.com/Where-everything-started-1939.891.0.html?id=71 | title = History 1939-1973 | publisher = Büchi] and patented in 1964. [Patent GB1039709] The Büchi "Rotavapor" continues to be the most widely used rotary evaporator, so much so that "Rotavap" has become a synonym for such instruments. Other rotary evaporator manufacturers include Heidolph, Yamato, IKA, Stuart and EYELA. The most common form is the bench-top unit, though large scale (e.g., 20L-50L) versions are available and are used in pilot plants in commercial chemical operations.

Design

The main components of a modern rotary evaporator are: (1) a motor unit which rotates the evaporation flask or vial containing ones sample; (2) a vapor duct which acts both as the axis for sample rotation, and as vacuum-tight conduit for the vapor being drawn off of the sample; (3) a vacuum system, to substantially reduce the pressure within the evaporator system; (4) a heated fluid bath, generally water, to heat the sample being evaporated; (5) a condenser with either a coil through which coolant passes, or a "cold finger" into which coolant mixtures like dry ice and acetone are placed; (6) a condensate collecting flask at the bottom of the condenser, to catch the distilling solvent after it re-condenses; and (7) a mechanical or motorized mechanism to quickly lift the evaporation flask from the heating bath.

The vacuum system used with rotary evaporators can be as simple as a water aspirator with a trap immersed in a cold bath (for non-toxic solvents), or as complex as a regulated mechanical vacuum pump with refrigerated trap. Glassware used in the vapor stream and condenser can be simple or complex, depending upon the goals of the evaporation, and any propensities the dissolved compounds might give to the mixture (e.g., to foam or "bump", see below). Various commercial instruments are available that include the basic features, and various designs of traps are manufactured to insert between the evaporation flask and the vapor duct. In addition, modern equipment often adds features such as digital control of vacuum, digital display of temperature and rotational speed, and even vapor temperature sensing.

Theory

Vacuum evaporators as a class function because lowering the pressure above a bulk liquid lowers the boiling points of the component liquids in it. Generally, the component liquids of interest in applications of rotary evaporation are research solvents that one desires to remove from a sample after an extraction, for instance, following a natural product isolation or a step in an organic synthesis. Use of a "rotavap" therefore allows liquid solvents to be removed without excessive heating of what are often complex and sensitive solvent-solute combinations.

Rotary evaporation is most often and conveniently applied to separate "low boiling" solvents such a n-hexane or ethyl acetate from compounds which are solid at room temperature and pressure. However, careful application also allows removal of a solvent from a sample containing a liquid compound if there is minimal co-evaporation (azeotropic behavior), and a sufficient difference in boiling points at the chosen temperature and reduced pressure.

Solvents with higher boiling points such as water (100 °C at standard atmospheric pressure, 760 torr), dimethylformamide (DMF, 153 °C at the same), or dimethyl sulfoxide (DMSO, 189 °C at the same), can also be evaporated if the unit's vacuum system is capable of sufficiently low pressure. (For instance, both DMF and DMSO will boil below 50 °C if the vacuum is reduced from 760 torr to 5 torr.) However, more recent developments are often applied in these cases (e.g., evaporation while centrifuging or vortexing at high speeds). Rotary evaporation for high boiling hydrogen bond-forming solvents such as water is often a last recourse, as other evaporation methods or freeze-drying (lyophilization) are available. This is partly due to the fact that in such solvents, the tendency to "bump" is accentuated (see below). The modern centrifugal evaporation technologies are particularly useful when one has many samples to do in parallel, as in medium- to high-throughput synthesis now expanding in industry and academia.

Evaporation under vacuum can also, in principle, be performed using standard organic distillation glassware — i.e., without rotation of the sample. The key advantages in use of a rotary evaporator are (1) that the centrifugal force and the frictional force between the wall of the rotating flask and the liquid sample result in the formation of a thin film of warm solvent being spread over a large surface, and (2) the forces created by the rotation suppress violent, unpredicted boiling ("bumping"). The combination of these characteristics and the conveniences built into modern rotary evaporators allow for quick, gentle evaporation of solvents from most samples, even in the hands of even relatively inexperienced users. Solvent remaining after rotary evaporation can be removed by exposing the sample to even deeper vacuum, on a more tightly sealed vacuum system, at ambient or higher temperature (e.g., on a Schlenk line or in a vacuum oven).

A key disadvantage in rotary evaporations, besides its single sample nature, is the potential of some sample types to bump, which can result in loss of a portion of the material intended to be retained. Even professionals experience periodic mishaps during evaporation, especially bumping, though experienced users become aware of the propensity of some mixtures to bump or foam, and apply precautions that help to avoid most such events. In particular, bumping can often be prevented by taking homogeneous phases into the evaporation, by carefully regulating the strength of the vacuum (or the bath temperature) to provide for an even rate of evaporation, or, in rare cases, through use of added agents such as boiling chips (to make the nucleation step of evaporation more uniform). Rotary evaporators can also be equipped with further special traps and condenser arrays that are best suited to particular difficult sample types, including those with the tendency to foam or bump.

afety

There are dangers associated even with simple operations such as evaporation. These include implosions resulting from use of glassware that contains flaws, such as star-cracks. Explosions may occur from concentrating unstable impurities during evaporation, for example when rotavapping an ethereal solution containing peroxides. This can also occur when taking certain unstable compounds, such as organic azides and acetylides, nitro-containing compounds, molecules with strain energy, etc. to dryness.

ee also

*Vapor pressure
*Centrifugal evaporator

References