- Hellenic Aerospace Industry
company_name = HELLENIC AEROSPACE INDUSTRY (HAI)
Ελληνική Αεροπορική Βιομηχανία (ΕΑΒ)
company_type = Defence and Advanced Technology
foundation = 1975
founder = Greek State
location_city = flagicon|GRE
industry = Aerospace, defence, and telecommunications
products = Aircraft Projects, Aviation Upgrades, Defence Systems
net_income = profit €236,1 million (2003 est.)
homepage = [http://www.haicorp.com]
The Hellenic Aerospace Industry (HAI, _el. "Ελληνική Αεροπορική Βιομηχανία" or ΕΑΒ) is the leading aerospace company of
Greece. The company has undertaken over the years a great deal of subcontracting work with major International Aerospace companies (including Boeing, Airbus, Alenia, Lockheed Martin, Raytheon, EADSand many others) and has accomplished many original developments in military electronics, telecommunications equipment, night vision equipment, wind generators and composite material technology.
Original designs include a number of
Unmanned Aerial Vehicles(the Pegasus model), first flown in 1982 and currently in service with the Greek Air Force.
HAI is located 65 kilometers north-west of
Athens, with facilities covering an area of 200,000 sq.m.
Its industrial capability is organized by production centers geared to deliver high technology services and products in a wide range of activities, that include:
* Military aircraft and engine maintenance, repair, overhaul, modifications, upgrades and logistics support
* Development, design, manufacturing and after sales support of electronic, optronic and telecommunication products, satellite systems and applications, co-development and co-production of weapon systems.
* Aerostructures manufacturing and assembly
* Repair and calibration of precision measuring devices and equipment
HAI's Quality System is certified by BVQI, ISO 9001:2000, ISO 9001:1994 and TickIT Guide and EN/AS 9100. The company applies Total Quality Management and Six Sigma ("6σ") methodology. In addition, HAI has has been inspected, verified and accepted by nearly every major manufacturer in the sector of Aerospace Industries.
HAI has been approved and certified by the HCAA (Hellenic Civil Aviation Authorities) as a repair center to provide services for Civil aircraft components and engines in compliance to JAR-145 requirements and by major engine manufacturers for the repair and overhaul of engines, such as T53 by Honeywell Aerospace, T56 / 501D by Rolls-Royce and ATAR K-50 by
Furthermore, it has been approved and certified as a maintenance center for the C-130 aircraft by Lockheed Aeronautics, King Air aircraft by
Raytheonand P-3 aircraft by the Hellenic Navy.
HAI was founded by the Greek State in 1975 to undertake all aircraft-related construction activity, so that the historic KEA factory would concentrate on maintenance work. A huge factory was built in
Tanagra, 65 km north of Athenseventually employing thousands.
In 1979 started the development of the E1-79 Pegasus, an
Unmanned Aerial Vehicle(UAV), in collaboration with KETA ("Hellenic Air Force Research & Development Center") and its first flight was made in 1982. By 2003 it was already operational, being upgraded in 2005 to Pegasus II level.
Other similar projects by HAI include the TELAMON, a very advanced, jet-powered UAV, jointly developed with
Northrop, based on the latter's Chuckar III UAV. It was introduced in 1986 but the project did not proceed, considered too expensive for the Greek Air Forcerequirements.
In 1990, HAI developed in collaboration with DASA of
Germany, Aleniaof Italyand Per Udsen of Denmarkthe "Advanced Amphibious Aircraft" (AAA) which, however, was not produced. Other developments that were not completed mostly for financial reasons at the time, include a trainer for the Greek Air Force of own design and many joint projects.
In 1996, HAI entered the "
F-16 Fighting Falcon" co-production program with Lockheed Martinand since 2000 the "Next Generation Fighter" (construction of the rear fuselage, tail pipe and integration bench) and the "Eurotrainer" development and co-production programs with Dassault Aviation, EADS, Saab, RUAG and Alenia.
In January 2006, HAI signed a "
Memorandum of Understanding" with Aermacchifor the "M-346 Advanced Trainer" co-production project [cite news | first=Nigel | last=Tutt | coauthors= | title=Finmeccanica, Greece's HAI sign MoU to develop trainer aircraft | date=2006-01-19 | publisher=AFX News | url =http://www.forbes.com/markets/feeds/afx/2006/01/19/afx2460749.html | work =Forbes | pages = | accessdate = 2007-08-14 | language = ] .
In March 2007, HAI joined
EADSin the " Eurofighter" project, undertaking the construction of a composite fuselage part ("Vary Cowl") for the Typhoon. On the 29th of the same month, HAI signed a "Momerandum of Understanding" with the Russian Aerospace Industry IRCUT, for the co-production of the Russian firefighting aircraft Beriev Be-200 if it is to be chosen by the Hellenic Air Force in the near future.
In April 2007, HAI signed an agreement with the
United States Air Forcefor the structural and electronic upgrade (C.C.I.P.) of all US F-16 fighters that harbor in Europe, in its facilities in Greece. This agreement concerns approximately 100 aircraft of the US Air Force. The program begun in November 2007 and the first upgraded US fighter was delivered to the US Air Force in March 2008.
Since 2005 HAI has been actively involved in the design and construction of part of the new Boeing Dreamliner 787 and specifically the CDS (Cargo Door Surround) of this new airliner. The aircraft is the first environmentally friendly aircraft to be exclusively constructed by composite material. HAI looks forward to be the exclusive supplier of the CDS worldwide and construction will begin in the mid 2008. HAI is also involved in the design and construction, using composite material, of the prototype part of the internal force structure of the wing of the new AIRBUS A380 (TANGO project).
Field of Works
The Aircraft Maintenance Facilities cover a wide range of military & civil fixed and rotary wing aircraft. All aircraft accessories, components and avionics are covered. Services include depot level maintenance, major electromechanical, pneumatic and electronic systems, modification/upgrade programs on aircraft and avionics systems, structural reworks, aircraft painting and corrosion control. In addition the facilities can undertake crash damage repair for a large number of aircraft types.
With regard to Civil Aviation aircraft, HAI provide technical support on "A" and "B" level checks and is presently in the process of increasing this capability to "C" and "D" checks. HAI's Aircraft & Accessories maintenance capabilities cover a large number of aircraft types, such as:
UH-1H/ Bell 204/205
UH-1N/ Bell 212
The Engine Maintenance Facilities cover an area of 16,000 sq.m which house 18 production shops capable of providing repair, overhaul, modification and testing to a wide range of aircraft turbofan, turbojet, turboshaft, turboprop and reciprocating engines. The Engine Maintenance Business Unit is an authorized service center to provide maintenance support to third parties for:
*Snecma Atar 09K50 & M53
*Rolls Royce - Allison T56 (Military and Civil versions)
*Honeywell Aerospace T53 and APU 85.184.
The Engines Maintenance Business Unit performs activities on:
*Design and development of engine repair schemes
*Design of special tools and equipment for the engine maintenance operations
*Engine or parts life extension studies
*Plan specific processes as well as engine inspections and investigations
The Electronics Facilities are housed in a 16,000 sq. m. building and include four major activity areas :
**Ground and Weapon Systems Radars - Telecomm & Electronics ground based equipment
**Air to Air Missiles
*Electronics Manufacturing, Assembly and Testing
**Electronics Manufacturing and Assembly
**Weapon Systems Manufacturing and Assembly
*Production Methods and Control
*Engineering, Research and Development Support
The Aerostructures Manufacturing Business Unit is housed in a building covering an area of 29,000 sq.m. and existing manufacturing equipment capabilities cover the following production range:
*Medium size sub-assemblies for large civil aircraft
*Large size sub-assemblies for military and regional aircraft
*Small-Medium size static sub-assemblies for military and civil engines
*Kits for modification and upgrade of aircraft and engines
Product Manufacturing capabilities include,
*CAD/CAM & Engineering Analysis (CATIA, UNIGRAPHICS, NASTRAN-PATRAN)
*Material Procurement (MRP)
*Tool Design & Fabrication (EUCLID)
*Machining (up to 5-axis CNC)
*Sheet Metal Forming (Incl. stretch forming)
*Welding (Spot, Seam, Tig, Electro-beam & Dubber Tig Welding)
*Packing & Transportation
*Planning & Production Systems Controlling (PRC)
Engineering and R&D
HAI's Research and Development projects are listed bellow:
*RPV "PEGASUS" Unmanned Aerial Vehicle
*Falcon 900 a/c aft fuselage fuel tank
*Artillery fire control system (computer with gun display terminal)
*Passive night vision scope
*16 channel military switchboard
*Digital message device
*Surveillance gun periscope
*Wide band encryption
Collaborations & Stratigical Partners
Lockheed Martinhas provided valuable assistance both in terms of workload and new technology through the "F-16 co-production program" and has also invested on HAI’s aerostructures facility expansion to accommodate growth of this program. Lockheed Martin and HAI are currently exploring the possibility to establish HAI as a Single Source supplier for a number of F-16 fighter aircraft structural subassemblies.
Pratt & Whitneyhave established a Joint Venture titled "1st Source Aeroengines Services". The mission of this new company will be the MRO of a number of controls and accessories on a variety of commercial and military engines operating worldwide.
HAI operates as one of the world’s six "T56 Engine Authorized Maintenance Centers" (AMC’s) under certification by Rolls-Royce and is also certified as AMC for the C-130 aircraft by Lockheed Martin, for the M53 engine by
SNECMAand the T53 engine by Honeywell.
HAI is also a stratigical partner with
Airbus, Dassault Aviation, EADS, Raytheon, Boeing, SNECMA, Aermacchiand General Electric.
Finally, HAI is a partner to the
Hellas SatConsortium S.A. and is participating in a number of European Consortia for the co-production and development of weapon systems, such as "IRIS-T", "STINGER", "ESSM", and the "Integrated Eurotraining System" (ITS).
Current and Future Programs
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