- Zinc-carbon battery
dry cellor battery is packaged in a zinccan that serves as both a container and anode. It was developed from the wet Leclanché cell(pronEng|lɛklɑːnˈʃeɪ). "Super" or "Heavy Duty" batteries, technically called zinc chloride cells, are an improved version from the cheaper "General Purpose" variety. The cathodeis a mixture of manganese dioxideand carbonpowder. The electrolyteis a paste of zinc chlorideand ammonium chloridedissolved in water. Zinc-carbon batteries are the least expensive primary batteries and thus a popular choice by manufacturers when devices are sold with batteries included. They can be used in remote controls, flashlights, toys, or transistor radios, where the power drain is not too heavy.
A primary cell
dry cellis described as a primary cellbecause as the cell is discharged, it is not intended to be recharged and must be discarded. "Battery Rejuvenators" were once marketed to restore partially discharged Zinc-carbon cells by applying a reverse current to them. However the effects of such devices were only temporary and prone to cause the cell to leak or burst. [https://www.medsun.net/participants/Uploads/100-110_BMIT3802.pdf] Zinc-carbon cells are more likely to leak as the anode is the container. The first ever zinc-carbon battery was invented in Selsdon, Croydon in Greater London in 1834.
The container of the zinc-carbon dry cell is a zinc can. This contains a layer of NH4Cl with ZnCl2 aqueous paste separated by a paper layer from a mixture of powdered carbon & manganese (IV) oxide (MnO2) which is packed around a carbon rod.
In a dry cell, the outer zinc container is the anode (-). The zinc is oxidised according to the following
half-equation.:Zn("s") → Zn2+("aq") + 2 e- A graphite rod surrounded by a powder containing manganese(IV) oxide is the cathode(+). The manganese dioxide is mixed with carbon powder to increase the conductivityof the cathode mixture. The cathode reaction is as follows:
:2MnO2("s") + 2 H+("aq") + 2 e- → Mn2O3("s") + H2O("l")
The H+ comes from the NH4+("aq"):
:NH4+("aq") → H+("aq") + NH3("aq")
and the NH3 combines with the Zn2+.
In this half-reaction, the manganese is reduced from an
oxidation stateof (+4) to (+3).
There are other possible side-reactions, but the overall reaction in a zinc-carbon cell can be represented as:
:Zn("s") + 2MnO2("s") + 2NH4+("aq") → Mn2O3("s") + Zn(NH3)22+("aq") + H2O("l")
The battery has an
e.m.f.of about 1.5 V. The approximate nature of the e.m.f is related to the complexity of the cathode reaction. The anode (zinc) reaction is comparatively simple with a known potential. Side reactions and depletion of the active chemicals increases the internal resistanceof the battery, and this causes the e.m.f. to drop.
When the dry cell has been used for a certain time, the zinc container becomes thinner because zinc metal is oxidised to zinc ions. Therefore Zinc Chloride Solution leaks out of the battery. The old dry cell is not leakproof. It becomes very sticky as the paste leaks through the holes in the zinc case. The service life of the battery is short, with a
shelf lifeof around 1.5 years.
Furthermore, the zinc casing in the dry cell gets thinner slowly, even when the cell is not being used. It is because the ammonium chloride inside the battery is acidic, reacting with the zinc.
The Zinc Chloride Cell
The (heavy duty) zinc chloride cell is an improvement on the original zinc-carbon cell, using purer chemicals and giving a longer life and steadier voltage output as it is used. Instead of an electrolyte mixture containing much NH4Cl, it is largely only ZnCl2 paste. The cathode reaction is thus a little different:
:MnO2("s") + H2O("l") + e- → MnO(OH)("s") + OH-("aq")
as is the overall reaction:
:Zn("s") + 2 MnO2("s") + ZnCl2("aq") + 2 H2O("l") → 2 MnO(OH)("s") + 2 Zn(OH)Cl("aq")
* [http://data.energizer.com/PDFs/carbonzinc_appman.pdf Eveready: Carbon Zinc Application Notes]
* [http://www.rayovac.com/technical/pdfs/pg_battery.pdf Rayovac: Alkaline and Heavy Duty Application Notes]
* [http://www.powerstream.com/BatteryFAQ.html Power Stream Battery Chemistry FAQs]
* [http://www.doitpoms.ac.uk/tlplib/batteries/batteries_zn_c.php Cell Construction]
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